Custom-engineered LED gear trays and bespoke lighting components
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    Bespoke LED Lighting Solutions

    When standard products don't fit, we engineer solutions that do — from custom modular panels to bespoke LED gear trays and non-standard bollards.

    What We Can Do

    Every project is different. Our bespoke capability covers the full spectrum of custom lighting — from a single modified fitting to a complete project-specific product range.

    Custom Modular Luminaires

    We design and manufacture modular luminaires in non-standard dimensions to fit existing ceiling grids, architectural features or unique building geometries. Whether you need a 1400×300 recessed panel or a 2400mm linear module, we engineer it to your exact specification.

    Integrated Air Handling

    Our bespoke modular luminaires can incorporate air handling functionality — combining lighting and HVAC supply or extract into a single ceiling module. This reduces visual clutter, simplifies installation and creates a cleaner, more unified ceiling aesthetic.

    Bespoke LED Gear Trays

    We produce custom LED gear trays in any size or configuration to retrofit into existing luminaire housings or new custom enclosures. This extends the life of existing fixtures, reduces waste and delivers modern LED performance without replacing the entire fitting.

    Custom Bollards & Street Furniture

    Need a bollard at 800mm instead of the standard 1000mm? A wider head for greater light spread? A specific RAL colour to match the streetscape? We manufacture bollards and street furniture to your dimensional and aesthetic requirements.

    Bespoke Linear Lighting

    We manufacture linear luminaires in custom lengths, profiles and shapes to suit any architectural requirement. Whether you need a non-standard continuous run, curved sections, angled junctions or unique cross-section profiles, our in-house capability delivers precision-engineered linear systems that fit your design intent exactly.

    Circular Economy Gear Trays

    Our replaceable gear tray programme is designed around circular economy principles. When LED technology advances or a driver reaches end-of-life, we supply a new gear tray that slots directly into the existing housing — no landfill, no rewiring, no disruption.

    Circular Economy: Gear Tray Programme

    The lighting industry generates significant waste when entire luminaires are replaced at end-of-life. Our circular economy gear tray programme changes that. By designing luminaires with replaceable, upgradeable LED gear trays, we keep housings in service for decades — replacing only the technology inside. This dramatically reduces material waste, embodied carbon and total cost of ownership.

    CircularEconomy
    Manufacture
    Install
    Operate
    Return
    Refurbish &Recycle
    Redeploy
    1

    Manufacture

    We produce high-efficiency LED gear trays designed for easy removal and replacement from day one.

    2

    Install

    Gear trays are fitted into new or existing luminaire housings on site — fast, tool-free installation.

    3

    Operate

    Years of reliable, energy-efficient performance with full warranty coverage.

    4

    Return

    At end-of-life or when upgrading, the old gear tray is removed and returned to EOS.

    5

    Refurbish & Recycle

    Components are recovered, recycled or refurbished — keeping materials in the loop and out of landfill.

    6

    Redeploy

    A new, upgraded gear tray is supplied and fitted into the same housing — better performance, zero waste.

    Our Bespoke Capability

    • Fully bespoke design service from initial concept through to production and delivery
    • In-house engineering team with CAD/CAM capability for rapid prototyping
    • Custom optical design including beam angles, light distributions and colour temperatures
    • Any RAL or BS colour finish with options for anodised, powder-coated or wet-sprayed finishes
    • Short lead times on bespoke orders — typically 4–6 weeks from approval to delivery
    • Full photometric testing and LM-79/LM-80 data provided for every bespoke product
    • Compatible with all EOS control systems including Wired DALI and Plexus Wireless
    • UKCA, CE and relevant third-party certifications included as standard

    Let's Build Something Different

    Share your project brief with our bespoke team. We'll review your requirements and come back with a tailored solution — typically within 48 hours.